Industries · Cement
Cooling Towers for Cement Plants
FRP, RCC and wooden cooling towers for mill, kiln drive and WHR power cooling in cement plants, designed to cope with dust and hard water. Made in India since 1975.
- Dust-tolerant fill options
- Counterflow & crossflow
- CTI member · ISO 9001:2015
- 4,900+ towers supplied
Quick answer
What cooling tower is best for a cement plant?
Most cement plants are well served by an induced draft FRP cooling tower with fill chosen for dusty conditions. Cement dust settles in cooling water and can clog fine film fill, so splash fill, which tolerates dirtier water, and easy-to-clean crossflow designs are often the better choice.
For large waste heat recovery (WHR) or captive power cooling, multi-cell RCC cooling towers give a long-life structure for continuous duty.
Applications
Where cooling towers are used in cement plants
Cement plants need cooling water for heavy rotating equipment and, increasingly, for power generated from kiln waste heat.
Challenges
Cooling tower challenges in cement plants, and how we design for them
Dust, hard water and continuous kiln operation shorten the life of a poorly specified tower. These are the conditions we design around.
Tower types & materials
Which cooling tower suits your cement plant?
We manufacture all three materials in-house, so we recommend the one that fits your duty, not the one we happen to make.
| Feature | FRP cooling tower | RCC cooling tower | Wooden cooling tower |
|---|---|---|---|
| Best for | Mill, kiln drive and utility cooling | Large WHR and captive power cooling | Economical large-flow cooling |
| Corrosion resistance | Excellent – no rust; suits chemical, coastal and seawater duty | Very good – concrete structure with HDG / SS hardware | Good – CCA-treated timber with HDG / SS hardware |
| Models | 98 | 92 | 107 |
| Capacity | Up to 6,000 m³/hr per cell (pultruded) | Sized to project | 45 – 5,000 m³/hr per cell |
| Civil work | Minimal – FRP or RCC cold water basin | Civil structure built locally from our drawings | RCC cold water basin by purchaser (drawings provided) |
Materials and fill are selected for dusty conditions and confirmed against your make-up water analysis.
| Component | Material of construction |
|---|---|
| Structure and casing | FRP (or RCC / treated timber) |
| Fill | PVC splash or film fill, selected for the dust load |
| Drift eliminator | PVC, cellular or blade type |
| Nozzles | Polypropylene (PP) |
| Hardware | Stainless steel or hot-dip galvanised MS |
| Fan | Cast aluminium alloy or GRP blades |
| Fan cylinder | FRP |
| Electric motor | To suit your site standards and area classification |
How it works
What we need to size your cooling tower
Send these details and our engineers will recommend the model, number of cells and fill for guaranteed performance.
Why Cooltech
Trusted by industrial plants since 1975
Our clients include industrial groups such as Dangote Group in Nigeria, alongside plants across India, the Middle East, Southeast Asia and Africa.
years designing cooling towers
cooling towers manufactured
towers exported
member · ISO 9001:2015
FAQ
Cooling towers for cement plants: FAQs
Which cooling tower is best for a cement plant?
An induced draft FRP cooling tower with dust-tolerant splash fill suits most cement plant duties. For large WHR or captive power cooling, a multi-cell RCC cooling tower is a strong choice.
How does cement dust affect a cooling tower?
The falling water scrubs dust out of the air, raising suspended solids in the circuit. Dust can clog fine film fill and nozzles and settle in the basin, reducing performance. Dust-tolerant fill, regular basin cleaning and side-stream filtration all help.
What are the main cooling water uses in a cement plant?
The main loads are mill and kiln drive gearbox and bearing cooling, hydraulic systems, air compressors, and the condensers of WHR or captive power plants.
Can you supply cooling towers for a WHR power plant?
Yes. We design multi-cell RCC, FRP and wooden cooling towers for turbine condenser duty, sized to your condenser flow and site wet-bulb temperature.
How do you reduce water loss in dry regions?
PVC drift eliminators limit drift loss, and correct blowdown control reduces wastage. We can calculate the expected evaporation and blowdown for your duty.
Can you repair an existing cooling tower at our cement plant?
Yes. We repair and rebuild cooling towers of any make, including replacing clogged fill, nozzles and drift eliminators.
Related industries
Cooling towers for related industries
Our clients
Clients who trust Cooltech
Industry leaders in India and abroad rely on Cooltech cooling towers.
Need a cooling tower for your cement plant?
Share your flow rate, temperatures and site details. Our engineers will recommend the right FRP, RCC or wooden cooling tower.